Tools

# Hand Tools **Allen Keys** I use a set from Wiha. It is very high quality. The holder does a good job. It is a 9 or 10 piece set with a Prostar holder. [L-key set in ProStar holder](https://www.wiha.com/au/en/tools/l-keys/wiha-prostar/hexagon-socket/sets/867/l-key-set-in-prostar-holder?c=23) Looks like they have some other new features - ErgoStar Holder (Twist the largest key and all others twist out and release) - MagicRing (Holds the bolt (not magnetic)) - Short Shaft (Base of the L is shorter which makes it easier to use in space restricted areas) - Fluorescent Colour Coating Available from - Element14 - RS - Total Tools - Amazon (long wait but cheaper) **Side Cutters** I like, small cutters that are flush. I got a pair from Prime years ago and they are great. Have never been able to find them again. Going to try the Weller Erem range. The 532N which is a super full flush cutter. [Weller Erem 532N](https://au.element14.com/erem/532n/cutter-side-oval-head-120mm/dp/1326096?ost=weller+532n&cfm=true) Thoughts: This is a very nice pair of side cutters. Very sharp and precise. Nice flush cut. Spring is a good force level and the movement is very smooth. Compared to my old pair the do have some downsides. The rubber handles are very bulky (probably good on your hands) and they are significantly larger which is a pain when storing in my tool bag. Also the jaws don't open anywhere near as wide (1/2 as wide). This pair is listed as being able co cut through 1.6mm copper. Wider jaws with a thinner head would suit me better (not sure if that combination is possible from Weller Erem). Trying a [Lindstrom 8151](https://www.lindstromtools.com/int_en/precision-diagonal-cutters-with-oval-head---esd-safe-handle-pb_8130-8162_.html) as it is a good price $81 and is in stock next day delivery. [E14:135613102](https://au.element14.com/lindstrom/8151/cutter-oval-head-flush/dp/135613102) **Cable Tie Pack** I haven't purchased one of these but they look like a good solution [Cabac Cable Tie Dispenser](https://www.cabac.com.au/p/cable-wire-management/cable-ties-mounts/nylon-ties/tiepakbk). $93 from [Blackwoods](https://www.blackwoods.com.au/electrical/cable-accessories/nylon-cable-ties/cabac-cable-tie-dispenser-pack-with-ties-tiepakbk/p/00408548) Henchman sell a range of pre-arranged tool kits for electrical, mechanical and electronics work. Some of them look to be good value. [Knipex Insulated Tools](https://www.henchman.com.au/site/pages/toolkit_detail.php?kit=98%2099%2012) **Screw Drivers Type | Size | Specialty | Source | Supplier | Notes ---- | ----- | --------- | ------ | -------- | ----- Flat | 2.5mm | EDMuPro terminals | [Facom:AEF.2.5X75](https://www.facom.eu/uk-en/professiontools/productdetails/hierarchy/7743/catno/AEF.2.5X75) | [RS:104-4146](https://au.rs-online.com/web/p/screwdrivers/1044146) | Flat | 2.5mm | 1000V insulation | [Stanley:0-65-410](https://www.stanleytools.com.au/products/detail/PRODUCTS/HAND+TOOLS/Screwdrivers/Screwdrivers/Slotted/FatMax®+Flared+Insulated) | [RS:125-2142](https://au.rs-online.com/web/p/screwdrivers/1252142) | Multi | 0.8-5Nm | Torque Limited | [Wiha:26463](https://www.wiha.com/au/en/tools/torque-tools/wiha-torquevario-s/handle/1631/torque-screwdriver-torquevario-s?number=26463) | [E14:377570601](https://au.element14.com/wiha/26463/torque-screwdriver-1-5nm-127mm/dp/377570601) | Doesn't come with any bits ^ | 1/4" Adaptor | For above | [Wiha:27526](https://www.wiha.com/au/en/tools/torque-tools/wiha-torque-interchangeable-blades/301/bit-holder-clamping-with-ball) | [E14:3004138](https://au.element14.com/wiha/27526/bit-holder-1-4-hex-162mm/dp/3004138) | Adaptor bit for Torque handle above ## Brass Brushes Useful for finding tracks when tracing PCBs (solder a lead to them and then you can brush across a PCB surface with a multimeter set to continuity). Locaed in the second draw in the [[Storage Cabinets]] beside Daniel's desk. ![[IMG_5827.jpeg]] ![[IMG_5826.jpeg]] ![[IMG_5825.jpeg]] # Electronics Tools ### Insulation Resistance Tester Manufacturer: Kyoritsu Model: [3132A](https://www.kew-ltd.co.jp/en/products/detail/00973/) Suppliers: - [Queensland Calibrations](https://qldcalibrations.com.au/products/kyoritsu-3132a-analogue-insulation-continuity-tester) - RS [447-7606](https://au.rs-online.com/web/p/insulation-testers/4477606?cm_mmc=AU-PPC-DS3A-_-google-_-3_AU_EN_Test+%26+Measurement_Insulation+Testers_Phrase-_-Kyoritsu+-+4477606+-+3132A-_-kyoritsu+3132a&matchtype=p&aud-826607885427:kwd-12412042620&gclid=Cj0KCQiA95aRBhCsARIsAC2xvfwXpXuGPWtHXY76xJ6AEcfsDUhNfNFUfOPmSRMOYazZjJjy0spUm6EaAp2FEALw_wcB&gclsrc=aw.ds) Possible Alternative [Kyoritsu 3023](https://au.rs-online.com/web/p/insulation-testers/9163387) Steve Brown recommends a fancier megger that gives other functions. In particular it can work out the fault current of the circuit you are working on. Above a certain fault current an arc flash becomes deadly, hence any work on that circuit has significantly higher risks. Manufacturer: Kyoritsu Model: [6011A](https://www.kew-ltd.co.jp/en/products/detail/00092/) Suppliers: - [JRT:KYO6011A](https://www.jrt.com.au/ajt/category/Tools-%26-Instrumentation/Test-%26-Measurement/Multimeter/KYORITSU-MULTI-FUNCTION-TESTER-6011A/KYO6011A/p/10147300) Looking at Major Tech MT560 [Fluke 1662](https://qldcalibrations.au/collections/electrical-test-tools/products/fluke-1662-multifunction-installation-tester) ## Current Tong Manufacturer: Fluke Model: 381 This current tong has a removable screen which makes it ideal for testing battery current at UPS services. Also, it means that power can be turned off when fitting the meter and then the door/any protection can be put back on prior to powering up, still allowing an accurate test. Supplier: Go Electrical Browns Plains Manager: Ray Herbertson Ph: 0408 324 602 Branch Ph: 07 3386 9700 [Go Electrical](https://www.goelectrical.com.au) We got a good price off of Ray when ordering Lachy's current tong, Kieren knows him from his old job and he helped us out with that. ## Multimeter Manufacturer: Fluke Model: [Fluke 179/EDA2 Electronics Combo Kit](https://qldcalibrations.au/collections/all/products/fluke-179eda2-electronics-combo-kit "Fluke 179/EDA2 Electronics Combo Kit") from QLD Calibrations #### Test Tool Category Ratings Electrical test equipment is used in dangerous environments and as a result needs to be designed for the job and be of a suitable quality for the job. The IEC test tool category ratings give an indication of what sort of work the tool was designed to be used for. - **CAT I** — Protected electronic equipment. - **CAT II** — Single-phase receptacle-connected loads such as appliances and portable tools. - **CAT III** — 3-phase distribution including single-phase commercial lighting and equipment in fixed locations such as switchgear and polyphase motors. - **CAT IV** — 3-phase at the utility connection, outdoor conductors, electricity meters, and service entrances. The categories broadly relate to the expected fault current of the electrical systems that the tool is expected to be used with. | | | | | -------------------- | ------------------------------------------------------------------------------------------------------------------------------------------------------------------------- | ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ | | Measurement Category | Description | Examples | | CAT IV | Three-phase at utility connection, any outdoor conductors Limited only by the utility transformer feeding the circuit ››50 kA short circuit current | - The "origin of installation"—where low-voltage connection (service entrenc cables) is made to utility power. - Electricity meters, primary overcurrent protection equipment. - Outside and service entrance, service drop from pole to building, run between meter and panel - Overhead line to detached building, underground line to well pump. | | CAT III | Three-phase distribution, including single-phase commercial lighting ‹50 kA short circuit current | - Equipment in fixed installations, such as switchgear and polyphase motors. - Bus and feeders in industrial plants. - Feeders and short branch circuits, devices fed directly from distribution panels. - Lighting systems in larger buildings. - Appliance outlets with short connections to service entrance | | CAT II | Single-phase receptacle connected loads. ‹10 kA short circuit current. | - Appliances, portable tools, and other household and similar loads. - Outlet and long branch circuits. - Outlets at more than 10 meters (30 feet) from CAT III source. - Outlets at more than 20 meters (60 feet) from CAT IV source. | ### Test Leads TL75 - Standard meter leads TL175 - Twist insulation, Higher CAT rating TL910 - Precise tip for electronics (CAT 2) ### Old Manufacturer: Fluke Model: 233 This multimeter has a removable screen as well, making it very handy for UPS services. They only provide 2.5V on diode test though, this may not be enough to turn some FETs on. Supplier: Go Electrical Browns Plains Manager: Ray Herbertson Ph: 0408 324 602 Branch Ph: 07 3386 9700 [Go Electrical](https://www.goelectrical.com.au) We haven't ordered a multimeter through Ray yet, but it is likely that he will use the same supplier as he used for Lachy's current tong. ## Soldering Stations Types - Resistive - Currie Point Currie point are inductive/magnetic. The tip sets the temperature. So they aren't adjustable but they regulate the temperature at the tip and they don't overshoot. Can put a lot of energy in. We have purchased a Thermaltronics [TMT-9000S](http://www.thermaltronics.com/tmt-9000s.php) [Tips](http://www.thermaltronics.com/tipcartridge.php) [Tip Cross Reference](http://www.thermaltronics.com/mseries_ref.php) There are a range of tips that vary by size (0.4mm to 5mm+), shape and temperature ratings (Blue is coolest, Yellow is 370) Mx5CH030 x = 6 (600 Series 325°C - 358°C) x = 7 (700 Series 350°C - 398°C) x = 8 (800 Series 420°C - 475°C) JBC appear to be about the best. This one (CDE-2BQA) is $1000. It graphs the amount of energy that was put into the joint. Allows comparisons from one solder joint to the next. https://mektronics.com.au/products/jbc-cde-b-station-soldering-assistant JBC T210 is a short tip length (less than an inch) which makes it easy to use. JBC NASE-1C is a dual iron setup that looks really good. It appears to have its own range of wands/tweezers that are well regarded Metcal are popular. mx5000 Thermaltronics [TMT-2000S line](https://www.amazon.com/gp/product/B00NS4J254/ref=ppx_yo_dt_b_asin_title_o01_s01?ie=UTF8&psc=1) can use the Metcal tips (available at Jaycar) Hakko FX-951 are supposed to be ok (not sure if currie or resistive) but in general people don't like the Hakko or Weller irons as their designs haven't changed much over time. ### Resistive Soldering Iron [Hakko FX-888D](https://www.hakko.com/english/products/hakko_fx888d.html) [T18 tips](https://www.hakko.com/english/products/hakko_fx888d_tips.html) T18-D32 is a good standard tip. Tips available from E14 and RS ## Hot Air Rework Quick 861DW are a popular budget choice AIXUN T3A is a cheap iron that can use more expensive tips (JBC?) >DIFFERENCE The TMT-9000S operates at 13.56 Mhz (13560 Khz) whereas the TMT-2000S operates at 470 Khz. The TMT-9000S because of the higher frequency will heat up faster and respond faster when the temperature dips. In real world applications, this would be noticeable at start-up where the tip will heat up faster on the TMT-9000S vs the TMT-2000S. Once it heats to temperature, the only other time this would be noticeable is: > 1. when soldering boards with large copper heat sinks and multi-layer boards where the extra power would be needed. > 2. very small soldering joints where you need more precision and good heat transfer >Note: as PCBA/components are getting smaller you will be seeing a lot of boards that require you to solder a very small component on to a small board that has a large heat sink attached to it. For these types of jobs where point 1 and 2 are both applicable at the same time you are better off with the TMT-9000S >TMT-9000S The TMT-9000S uses the SHP-1 hand piece and M Series tips (one hand piece, allows use of all M Series tip types below): M Series standard tips - these are in the regular line up and cover a wide range of applications from production to rework M Series Power Plus - these tips are larger in size then the regular tips and are suitable for heavy duty applications with heat sinks or where extra power is needed M Series Micro Fine - these tips are used for finer applications (<0.4mm) and are meant to deliver power and precision. >TMT-2000S All TMT-2000S configurations come with the same exact base power supply (TMT-2000PS). The difference is the hand piece being paired with the power supply. >The most widely used configurations would be ([http://www.thermaltronics.com/tmt-2000s.php 1](http://www.thermaltronics.com/tmt-2000s.php)): TMT-2000S-K (K Series, SHP-K handpiece used on the left port of the system) TMT-2000S-PM (P Series, SHP-PM handpiece used on the right port of the system) TMT-2000S-SM (S Series, SHP-SM handpiece used on the right port of the system) >There are three different tip series usable on the TMT-2000S: >1. K Series ([http://www.thermaltronics.com/k_series.php 1](http://www.thermaltronics.com/k_series.php)) - most users of this use it for production line work as it’s very cost effective, the tips have a large copper mass for stored energy. PRO - lowest priced tips, good heat transfer due to large copper mass CON - larger shaft body, if soldering in hard to reach places this may not be suitable >2. P Series ([http://www.thermaltronics.com/p_series.php 2](http://www.thermaltronics.com/p_series.php)) - can be used for production and rework, the tips are slimmer then the K Series tips. If you have soldering jobs that require finer precision tips or have access issues (small opening) this is more suitable then the K Series. PRO - thin shaft body, good for rework & production CON - higher price compared to K Series >3. S Series ([http://www.thermaltronics.com/s_series.php 1](http://www.thermaltronics.com/s_series.php)) - exactly the same as the K Series, the only difference is the connector end of the tip. It uses a two pin connector allowing backwards compatibility with old SP200 units on the market. PRO - tips are compatible with older SP200 systems on the market (good for shops with older SP200 that want to order only 1 tip series) CON - higher price compared to K Series / P Series, the two-pin connector design is not as reliable as the single pin design in the K and P Series. >So after the long explanation, how do you choose which system/series to use? >- Go with the TMT-9000S if you are looking for a high performance system that can do all soldering jobs, and has largest selection of tips. The con would be the price of the system and the price of the tips. # CNC Tools For Paromed we look after some CNC machines. We need to calibrate them regularly. We have some tools that make that easier. [Axial Preset Gauge](https://www.machineryhouse.com.au/m693) This is used for accurately setting the tool height above the workpiece bed. The outside of the block is 50.00mm +- 0.005mm. You use the metal rod that comes with it to push the plunger down so that it is level with the outer ring. Then you twist the dial so that the needle is pointing to 0. Now when it is pressed down to 50mm the dial will read 0. I don't know what they grub screw in the bottom is used for. Here is a [video](https://www.youtube.com/watch?v=_Lcl00-pPtU) that shows a type of axial preset gauge that is similar to the one that we have. Here is a more detailed [video](https://www.youtube.com/watch?v=B1g78kAyqbM&t=29s) that shows how to use a slightly different type of axial preset gauge (calibration technique is different). # Labelling ## Electrical Standard [Brady BMP21 Plus](https://www.bradyid.com.au/bmp21-plus-label-printer.html) Professional labeller. Has a range of label types available including - Wrap around wire - Add more bere Can handle sequential numbering (print out a set of serial numbers, useful for HMD) Label cartridges are available from multiple sources, their prices vary wildly though. JR Turks tend to have them for $30 a cartridge which is reasonable. Description | Brady Number | Supplier ----------- | ------------ | -------- 12.7mm x 6.7mm B&W Vinyl | 142807 | [JRT:BRD142807](https://www.jrt.com.au/ajt/category/Tools-%26-Instrumentation/Labelling/Labelling-material/BMP21-LABELS-B595-1-2%22-X-21%27-BLACK-ON-WHITE/BRD142807/p/11547750) ## Machinery ### Belt and Disc Sander Carbatec 6" x 9" Belt/Disc Sander with Stand Code: [BDS-1523H](https://www.carbatec.com.au/sander-belt-and-disc-6-x-9?SearchID=11433683&SearchPos=1&SearchID=11433683&SearchPos=1) Replacement belts and discs Discs are 9" diameter and attach via hook and loop (velcro) Brand | Grit | Link ----- | ---- | ---- Hermes | 80 | [SD-9-80](https://www.carbatec.com.au/sand-disc-hook-loop-9-x-80-grit) Hermes | 120 | [SD-9-120](https://www.carbatec.com.au/sand-disc-hook-loop-9-120-grit) Hermes | 180 | [SD-9-180](https://www.carbatec.com.au/sand-disc-hook-loop-9-180-grit) Hermes | 240 | [SD-9-240](https://www.carbatec.com.au/sand-disc-hook-loop-9-x-240-grit) Hermes | 320 | [SD-9-320](https://www.carbatec.com.au/sand-disc-hook-loop-9-x-320-grit) Belts are 150mm wide and 1220mm long Brand | Grit | Link ----- | ---- | ---- Hermes | 40 | [SB-1220-40](https://www.carbatec.com.au/sanding-belt-150-x-1220-x-40g) Hermes | 60 | [SB-1220-60](https://www.carbatec.com.au/sanding-belt-150x1220x60g) Hermes | 80 | [SB-1220-80](https://www.carbatec.com.au/sanding-belt-150x1220x80-grit) Hermes | 120 | [SB-1220-120](https://www.carbatec.com.au/sanding-belt-150x1220x120-grit) Hermes | 180 | [SB-1220-180](https://www.carbatec.com.au/sanding-belt-150x1220-x180grt) Hermes | 240 | [SB-1220-240](https://www.carbatec.com.au/sanding-belt-150x1220x240-grit) Hermes | 320 | [SB-1220-320](https://www.carbatec.com.au/sanding-belt-150x1220x320-grit) # Safety ## LV Rescue Kit [Sparky Direct](https://www.sparkydirect.com.au/p/Volt-Safety-LVR-KIT-Low-Voltage-Switchboard-Rescue-Kit) [Tradezone](https://www.tradezone.com.au/product/volt-safety-low-voltage-switchboard-rescue-kit-76555.html) ## Plug Lockout / Mains Cable Lock Kit - [Brady:65674](https://www.bradyid.com.au/65674.html) Small Plug Lockout, 7mm Shackle. [RS:174-9113](https://au.rs-online.com/web/p/lockouts/1749113) for 10A Aus mains plugs - [Brady:65675](https://www.bradyid.com.au/pf65675.html) Plug Lockout - 220 / 500V. [RS:818-8057](https://au.rs-online.com/web/p/lockouts/8188057/)These are too large for normal use. Useful if you need to lock multiple cables together. We have two in the office. [Master Lock® Rotating Electrical Plug Lockout 110 & 220 Volt Plugs 487](https://www.masterlock.com/products/product/487) These don't open an close very easily. **DO NOT BUY**. [RSEA](https://www.rsea.com.au/workplace-safety/lockout-tagout/master-lock-lockout-plug-electrical-small-3-pin-0487) [Bunnings](https://www.bunnings.com.au/master-lock-small-3-pin-electrical-lockout-plug_p0055625) ## Padlock These are used as personal locks and equipment locks. They have a single key that fits them. - [SparkDirect:LOCK-LOCK-SR](https://www.sparkydirect.com.au/p/LOCK-LOCK-SR/padlock-38mm-6mm-steel-shank-lock-lock-sr.html) 38mm, Steel Shank, Red ## Barriers [NEATA WALL MOUNT RETRACTABLE BELT BARRIER](https://www.trafficsafety.com.au/product/neata-wall-mount-retractable-belt-barrier.html) # Multimeters Daniel uses the [Fluke 233](https://www.fluke.com/en-au/product/electrical-testing/digital-multimeters/fluke-233). It is handy that it has a removable display. That means you can set it up in one place and take the reading in another place. - [Fluke 233 Usermanual](https://dam-assets.fluke.com/s3fs-public/233_____umeng0000.pdf) - [Fluke 233 Calibration Manual](https://dam-assets.fluke.com/s3fs-public/233_____cieng0000.pdf) - Standard Test Leads [Fluke TL75](https://www.fluke.com/en-au/product/accessories/test-leads/fluke-tl75) [E14:201285](https://au.element14.com/fluke/tl75/test-lead-set-blk-red-1-22m-1kv/dp/201285) - Aligator Clips for Test Leads [Fluke AC175](https://www.fluke.com/en-au/product/accessories/test-leads/ac175) Sydney Tools, Qld Calibrations also sell Fluke. # 1000V Hand Tools There is a range of hand tools that are now available at reasonable prices in 1000V insulated version - Screw drivers - Socket sets - Allen Keys - Spanners - Adjustable - Open Ended - Ring - Torque We have a [Socket and Hex bit set](https://rhinotools.com.au/product/insulated-socket-hex-key-set/) a [Open and Ring Spanner set](https://rhinotools.com.au/product/insulated-ring-spanner-open-end-set/). Places that sell 1000V insulated tools are - [Rhino tools](https://rhinotools.com.au/product-category/electricians-tools/1000v-insulated-tools/) - [Sydney tools](https://sydneytools.com.au/search?p=1&q=1000v)